CURRICULUM STRUCTURE – FINAL YEAR B.TECH
(Effective From 2010-11)
I-Semester
|
Sr. No. |
Course Code |
Subject Title |
Contact hours L T P |
Credits |
||
|
01 |
IE401 |
Process Instrumentation |
3 |
----- |
---- |
3 |
|
02 |
IE402 |
Project Engineering and Management |
3 |
----- |
---- |
3 |
|
03 |
IE403 |
Industrial Automation |
3 |
1 |
--- |
4 |
|
04 |
* |
Elective-I |
3 |
---- |
---- |
3 |
|
05 |
** |
Elective-II |
3 |
---- |
---- |
3 |
|
06 |
IE408 |
Process Instrumentation Laboratory |
----- |
----- |
2 |
1 |
|
07 |
IE409 |
Project Engineering and Management Laboratory |
----- |
----- |
2 |
1 |
|
08 |
* |
Elective-I Laboratory |
----- |
----- |
2 |
1 |
|
09 |
** |
Elective-II Laboratory |
----- |
----- |
2 |
1 |
|
10 |
IE414 |
Seminar |
----- |
---- |
2 |
2 |
|
11 |
IE415 |
Project Design |
----- |
---- |
2 |
2 |
|
|
15 |
01 |
12 |
24 |
||
* Elective-I
|
Course Code |
Subject Title |
Course Code |
Subject Title |
|
IE404 |
Medical Instrumentation |
IE410 |
Medical Instrumentation Laboratory |
|
IE405 |
Power Plant Instrumentation |
IE411 |
Power Plant Instrumentation Laboratory |
** Elective-II
|
Course Code |
Subject Title |
Course Code |
Subject Title |
|
IE406 |
Digital Control |
IE412 |
Digital Control Laboratory |
|
IE407 |
Automotive Instrumentation |
IE413 |
Automotive Instrumentation Laboratory |
CURRICULUM STRUCTURE – FINAL YEAR B.TECH
(Effective From 2010-11)
I-Semester
|
Sr. No. |
Course Code |
Subject Title |
Contact hours L T P |
Credits |
||
|
01 |
IE401 |
Process Instrumentation |
3 |
----- |
---- |
3 |
|
02 |
IE402 |
Project Engineering and Management |
3 |
----- |
---- |
3 |
|
03 |
IE403 |
Industrial Automation |
3 |
1 |
--- |
4 |
|
04 |
* |
Elective-I |
3 |
---- |
---- |
3 |
|
05 |
** |
Elective-II |
3 |
---- |
---- |
3 |
|
06 |
IE408 |
Process Instrumentation Laboratory |
----- |
----- |
2 |
1 |
|
07 |
IE409 |
Project Engineering and Management Laboratory |
----- |
----- |
2 |
1 |
|
08 |
* |
Elective-I Laboratory |
----- |
----- |
2 |
1 |
|
09 |
** |
Elective-II Laboratory |
----- |
----- |
2 |
1 |
|
10 |
IE414 |
Seminar |
----- |
---- |
2 |
2 |
|
11 |
IE415 |
Project Design |
----- |
---- |
2 |
2 |
|
|
15 |
01 |
12 |
24 |
||
* Elective-I
|
Course Code |
Subject Title |
Course Code |
Subject Title |
|
IE404 |
Medical Instrumentation |
IE410 |
Medical Instrumentation Laboratory |
|
IE405 |
Power Plant Instrumentation |
IE411 |
Power Plant Instrumentation Laboratory |
** Elective-II
|
Course Code |
Subject Title |
Course Code |
Subject Title |
|
IE406 |
Digital Control |
IE412 |
Digital Control Laboratory |
|
IE407 |
Automotive Instrumentation |
IE413 |
Automotive Instrumentation Laboratory |
IE 401 PROCESS INSTRUMENTATION
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
Unit 1: Process Characteristics
Types of processes (dead time single & multi capacity, self & non-self regulating, interacting & non-interacting, Linear & non-linear), Process gain, process reaction curve, process time constant & constant step analysis method for finding time constant, dead time, dynamic elements in control loops, PID control of processes, Process simulator.
[07 hrs]
Unit 2: Analysis & properties of some common loops
Flow, pressure level, temperature, composition, pH etc., linear & non-linear controllers, review of PID with limitations (offset, saturation in D, & reset windup) rate before reset, PID variations & tuning , digital controller(position & velocity algorithms, effect of sampling time) hardware structures, features & specification, single loop & multi loop controller & the application programs (PID, Timer, counter, dead time, lead lag, linearise, add-substract-muti-div. of two input signals temp, pressure compensation of gas flow, sq. root, median selector, pattern program, radio set, adaptive gain, feed forward, valve lineariser etc.) non-linear controller-two state, three state, proportional time, dual mode optimal switching.
[07 hrs]
Unit 3: Multi loop & multivariable process control systems
Feedback, Feed Forward control, Cascade Control, Ratio Control, Selective Control, Split-range Control. Interaction & Decoupling, Relative Process Gain Matrices (RPG) & applications, Statistical Process Controls.
[07 hrs]
Unit 4: Control Systems for various processes
Development of control loops, Design aspects and selection criterion for filed instruments and instrumentation scheme for boiler, compressors, pumps, chiller, evaporators, dryer, cooling tower, distillation column, CSTR
[07 hrs]
Unit 5: Development of control loops
Design aspects of Instrumentation for Power, Water and Waste-Water Treatment, Food and Beverages, Pharmaceuticals (Introduction to International Standards S88, S95 and US FDA 21CFR 11), Cement, Automobile and Building Automation.
[07 hrs]
Unit 6: Control valve design
Designing control valve for gas, vapor, and liquid. Effects and remedies of cavitations, flashing condition, noise, control valve linearizer, valve auxiliary parts, flow characteristics of valve control effects of load changes, high pressure & high temperature service, control valves, installed range ability & viscosity correction for control valve. Control valve application & selection, valve sizing by ANSI/ISA-S-75.01 std. valve capacity & testing by ANSI/ISA-S-75.02 std. Control valve seat leakage, Valve noise calculation & reduction method, Smart valve package. Intelligent-smart actuators, design considerations for actuators (solenoid, pneumatic, hydraulic, digital field bus actuators).
Design of orifice plates and related international standards.
[07 hrs]
Text Books
· Process Control Systems , F. G. Shinskey, TMH.
· Process Control , B. G. Liptak
· Computer based Industrial control , Krishna Kant, PHI
· Feedback controllers: Tuning, Applications & Design ,F. G. Shinskey.
· Process Control Instrumentation. D. Johnson, PHI .
Reference Books
· Batch Control ,T.G. Fisher, ISA .
· Distillation column control ISA Publication
· ISA Handbook of Control Valves.
· Process Instrumentation and control Handbook, Considine, MGH.
· Continuous Process Control, ISA.
IE 402 PROJECT ENGINEERING AND MANAGEMENT
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
Definition of project purpose, scope, time, quality and organization structure. Basic and detailed engineering: Degree of automation, Project S curves, manpower considerations, inter-department and inter organization interactions, Multi agency interaction. Types of projects and types of contracts e.g. EPC, BOOT etc.
[07 hrs]
Unit 2:
Role of Automation, Customer expectations and performance criterion, User Requirement Specifications (URS), Functional Design Specifications (FDS), Software Requirement Specifications and Hardware Requirement Specifications (SRS and HRS), International Standards and Practices, Consultant Requirements.
Project execution steps. Instrumentation Audit, Plant layout, general arrangement drawing (plans and elevations). Selection criterion for equipment at different levels of automation.
[07 hrs]
Unit 3:
Design Engineering, documentation, Process function diagrams and interlock, interface diagrams, Process flow diagrams, P&ID, specification sheets, loop wiring diagrams, ladder diagrams, isometrics, installation detail drawing, bill of material, Control console, centers and panels: Types, design, inspection and specification. Control panel drawings, Document control, Checklists, legend sheets, instrument catalogues, test and progress reports, minutes of the meeting.
Documentation software to create, modify, add, revise and update I&C documentation. Documents and version control
Cable engineering, different classes of conductors and their routines, types and specifications of cables, cable schedule, routing of cables, types of glands, ferruling and terminations, junction boxes and Junction box schedules. Field bus wiring: Terminator, power conditioners, Spurs, segments and repeater. Networking: Hubs, routes, LAN cards, and CAT cable.
[07 hrs]
Unit 4:
Procurement activities: Vendor registration, tendering and bidding process, bid evaluation, purchase orders, vendor documents, drawings and reports as necessary at above activities. Construction activities: Site conditions and planning, front availability, installation and commissioning activities and documents require/generated at this stage. Factory Acceptance Test (FAT) , On-site inspection and testing (SAT) installation sketches, bill of material, Quantity surveying, contracting, cold commissioning and hot commissioning, CAT (Customer Acceptance Test), performance trials and final hand-over. [07 hrs]
Unit 5 :
Management functions: Controlling, directing, project authority, responsibility, accountability, interpersonal influences and standard communication formats, project reviews. Project planning and scheduling, life cycle phases, the statement of work (SOW), projects specifications, bar charts, milestones, schedules, work breakdown structures, cost breakdown structures and planning cycle.
[07 hrs]
Unit 6:
Cost and estimation: Types and estimates, pricing process, salary and other overheads, man-hours, materials and support costs. Program evaluation and review techniques (PERT) and critical path method (CPM), estimating activity time and total program time, total PERT/CPM planning crash times, software’s used in project management.
[07 hrs]
Text Books
· Applied instrumentation in process industries, Andrew and Williams, Gulf publishing.
· Process control Instrument engineers Handbook, Liptak.
· Project management: A systems approach to planning Scheduling and Controlling, Harlod Kerzner, Van Nostrand Reinhold publishing.
Reference Books
· Management systems ,John Bacon, ISA.
· Batch control systems ,T.G.Fisher, ISA.
· Instrument installation project management, ISA.
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
Evolution of instrumentation and control, Role of automation in industries, Benefits of automation, Introduction to automation tools PLC, DCS, SCADA, Hybrid DCS/PLC, Automation strategy evolution, Control system audit, performance criteria, Safety Systems. [07 hrs]
PLC programming methods as per IEC 61131, PLC applications for batch process using SFC, Analog Control using PLC, PLC interface to SCADA/DCS using communication links (RS232, RS485) and protocols (Modbus ASCII/RTU) [07 hrs]
HART Protocol introduction, frame structure, programming, implementation examples, Benefits, Advantages and Limitations
Foundation Fieldbus H1 introduction, structure, programming, FDS configuration, implementation examples, Benefits, Advantages and Limitations
Comparison with other fieldbus standards including Device net, Profibus, Controlnet, CAN, Industrial Ethernet etc. [07 hrs]
DCS introduction, functions, advantages and limitations, DCS as an automation tool to support Enterprise Resources Planning, DCS Architecture of different makes, Latest trends and developments. [07 hrs]
DCS detail engineering, specifications, configuration and programming, functions including database management, reporting, alarm management, communication, third party interface, control, display etc. Enhanced functions viz. Advance Process Control, Batch application, Historical Data Management, OPC support, Security and Access Control etc. Performance Criteria for DCS and other automation tools. [07 hrs]
Application development and automation for following industries – Power, Water and Waste Water Treatment, Food and Beverages, Cement, Pharmaceuticals, Automobile and Building Automation. [07 hrs]
Text Books
Reference Books
IE404 Medical Instrumentation
IE410 Medical Instrumentation Laboratory
IE405 Power Plant Instrumentation
IE411 Power Plant InstrumentationLaboratory
IE 404 MEDICAL INSTRUMENTATION
Teaching Scheme Examination Scheme
Lecturers: 3 Hrs / Week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
After completing this course students should be able:
Unit 1
Biopotential Measurement
Cell Structure, Basic Cell functions, Origins of bio-potentials, electrical activity of cells, biological Control Concept, Electrode-electrolyte interface, Half cell Potential, Polarisable and nonpolarisable electrode, Electrode circuit model, Body surface recording electrodes for ECG, EMG and EEG, internal electrodes-needle and wire electrodes, electrodes for electric stimulation of tissue, Various biomedical transducers [6 Hrs]
Unit 2
Central Nervous systems - Receptors, sensory pathways and motor systems, processing sensory information, neural, neuromuscular, sensory muscular and sensory measurements, biofeedback, evoked response, electroencephalography (EEG), EEG amplifier
Classification of muscles – Muscle contraction mechanism, Myoelectric voltages, Electromyography (EMG) [8 Hrs]
Unit 3
Cardio-vascular system - structure of heart, rhythmicity, pacemaker cell, ECG theory, ECG electrodes, Electrocardiograph, vector cardiograph
Bio-signal amplifiers and signal processing, basic requirement, Op-amp circuit, transient protection, interference reduction circuits, active filters, rate measurement, averaging and integrator circuits, Examples of physiological signals and systems including feedback systems [8 Hrs]
Unit 4
Cardiovascular Measurements and therapeutic devices
Heart sound, Phonocardiography, Blood pressure measurement (invasive and noninvasive), Blood flow meter- Magnetic and ultrasound, Cardiac Output measurement, Plethysmography,
Life saving devices pacemakers and defibrillators, heart lung machine
[7 Hrs]
Unit 5
Special Senses-
Ear: Mechanism of hearing, Sound conduction system, Basic Audiometer, Pure tone audiometer, Audiometer system Bekesey, Evoked response Audiometer system, Hearing aids
Vision- Anatomy of Eye, Visual acuity, Slit Lamp, Tonometer, Ophthalmoscope, Perimeter, LASER Applications in Ophthalmology – Diabetic Retinopathy, Glaucoma and retinal hole and detachment treatment [8 Hrs]
Unit 6
Biomaterials- Structure and property relationships in materials, ceramics and polymers, Interactions of materials with the human body, composite materials concepts and applications, Implementation problems – inflammation, rejection, corrosion, structural failure [8 Hrs]
Text Books
Reference Books
IE 405 POWER PLANT INSTRUMENTATION
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
Unit 1:
Power plant: Unit, overview, Types of boiler, Exhaust Gas Boilers and Incinerators, turbine generators, condensers, material handling systems. Comparison of thermal power plant, hydroelectric power plant, Nuclear power plant, solar power plant, Wind power plant. [07 hrs]
Unit 2:
Boiler Instrumentation: Control and optimization, Combustion control, air to fuel ratio control, 3-element drum level control, steam temperature and pressure control, oxygen/CO2 in flue gases, furnace draft, boiler interlocks, sequence event recorder, supervisor control, data acquisition controls, burner management systems and controllers. Start-up and shut-down procedures, Boiler safety standard, Boiler inspection procedures. Boiler load calculation, boiler efficiency calculation. [07 hrs]
Unit 3:
Instrumentation for Boiler ancillaries viz. water treatment, electro-static precipitator, soot blower, economizer, de aerator, super heater, chemical dosing systems, air pre-heater, coal and ash handling systems, fuel storage and distribution, Bag House Filters.
[07 hrs]
Unit 4:
Turbine instrumentation and control, start-up and shut-down , thermal stress control, condition monitoring & power distribution instrumentation. Synchronous, Induction generators [07 hrs]
Unit 5:
Hydroelectric power generation, regulation & monitoring of voltage & frequency of output power. Pollution & effluent monitoring & control. Energy Management, electrical sub-station controls. [07 hrs]
Unit 6:
Power Generation using non-conventional energy sources viz. Wind Power, solar Power, Tidal Power, Plant safety & redundancies. Nuclear Power Generation & control Station. Diesel Generator Controls [07 hrs]
Text Books:
· Energy Technology Handbook ,Considine D.M.,MGH
· Process Control ,B.G. Liptak
· Solar Energy Technology Vol. I & II by Dicknson & Chereminoff (Dekker)
· Efficient Boiler Operation source book by Payane & Thompson
· Energy management Handbook by W.C. turner.
Reference Books:
IE 410- MEDICAL INSTRUMENTATION LABORATORY
Teaching Scheme: Examination Scheme:
Practical: 2 Hrs / Week Practical: 50 Marks
List of Practicals
Teaching scheme Examination Scheme
Practical: 2 hrs/week Oral: 50 marks
List of experiments:
1. Study of Hydro-electric power plant
2. Study of electrical sub-station
3. Study of thermal power plant
4. Study of Nuclear power plant
5. Study of solar power plant
6. Study of power grid and associated instrumentation
7. Design and development of interlocks and safety system for thermal power plants
8. Design of boiler automation using DCS and PLC
IE406 Digital Control
IE412 Digital Control Laboratory
IE407 Automotive Instrumentation
IE413 Automotive Instrumentation Laboratory
IE 406 – DIGITAL CONTROL
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
OBJECTIVES:
After completion of this course students should:
1. Able to design a discrete control for a continuous system.
2. Able to analyze and simulate SISO system.
Unit 1:
Configuration of basic digital control system, discrete transfer function, discrete model sampled data systems using z- transform, transfer function model, signal analysis and dynamic response, zero-order hold equivalent, introduction to first-order-hold equivalent, transformation between ‘s’, ‘z’, ‘w’ plane, Stability analysis and Jury’s stability criterion. [07 hrs]
Unit 2:
Design using transform techniques: Root locus and frequency domain analysis compensator design. [08 hrs]
Unit 3:
Control system analysis using state variable method, vector and matrices, state variable representation, conversion of state variable to transfer function and vice versa, conversion of transfer function to canonical state variable models, realization using companion-I and II, Jordan canonical form, solution of state equations. [08 hrs]
Unit 4:
Design using state-space methods: controllability and observability, control law design, pole placement, pole placement design using computer aided control system design (CACSD), observer design. [07 hrs]
Unit 5:
Stability improvement by state feedback, digital controller for deadbeat performance.
[06 hrs]
Unit 6:
Case study: Design of different digital control system design with CACSD.
[06 hrs]
Text Books
IE 407 AUTOMOTIVE INSTRUMENTATION
Teaching scheme Examination Scheme
Lectures: 3 hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
OBJECTIVES:
After completion of this course students will learn:
· The software/hardware integration and I/O programming of embedded controllers. They will learn how to incorporate the state-of-the-art System- On- Chip platforms and the emerging embedded system development tools.
· They will gear to the integration of hardware modules to construct embedded systems, and the programming models and characteristics of various input/out interfaces for automotive industry.
Pre-requisites:
Knowledge of Thermodynamics, two stroke-four stroke engine operations, Architecture of 8-bit controllers, Assembly language programming, microprocessor organization, and experience of C programming language.
Scale embedded systems, CISC and RISC architecture, PIC 16F or 18F series Microcontroller:, Architecture, Instruction set, different addressing modes, I/O ports, TIMER2 and interrupts, UART, External Interrupts and Timers.
[07hrs]
Assembly language programming and hardware interfacing techniques. Introduction to development tools like cross assembler, simulator, HLL cross compilers and in circuit emulators for system development. On-chip interfaces like: ADC, PWM, watchdog timers, I2C E2PROM and their applications. Design considerations for single chip solutions and handheld instruments, Case studies for automotive solutions.
ARCHITECTURAL FEATURES OF ARM PROCESSOR:-Processor modes, Register organization, Exceptions and its handling, Memory and memory-mapped I/Os, ARM and THUMB instruction sets, addressing modes, ARM floating point architecture. Real-Time system (RTOS) concepts, Kernel structure, Task management, Inter task communication & synchronization, Memory management. Understanding Device Drivers [08 hrs]
Basics of Engine, Engine architecture: in-line engine, vee-engine, balance, drive, Basic principles Performances,
BRAKING SYSTEM: Introduction: definition of braking, specifications, Theory of braking : forces on vehicles, Braking system : hydraulic braking circuit, wheel brake, braking control, anti lock braking system,
PROPULSION AND COMBUSTION: Engines: mixtures characteristics, compression ignition, alternating engine, carburetion/injection, combustion, supercharging, TRANSMISSION: Speed drive units: infinitely variable speed transmission,
· John B. Peatman; Design with PIC Microcontrollers;
· Sloss Andrew N, Symes Dominic, Wright Chris; ARM System Developer's Guide: Designing and Optimizing; Morgan Kaufman Publication.
Teaching scheme Examination Scheme
Practical: 2 hrs/week Practical: 50 marks
List of experiments:
All experiments are to be design with CACSD
1. Analysis of continuous and discrete control system.
2. Study of Jury’s stability criterion and analysis.
3. Digital controller design with root locus techniques.
4. Digital lead controller design with frequency domain techniques.
5. Digital lag controller design with frequency domain techniques.
6. Digital controller design with pole placement method.
7. Observer design.
8. Simulation of any digital control system based on unit 6.
IE 413 AUTOMOTIVE INSTRUMENTATION LABORATORY
Teaching Scheme Examination Scheme
Practical: 2 hrs/week Practical: 50 Marks
List of Experiments
8-bit controllers:
ATMEL 89S52 or Philips 89C51RD2 Microcontroller:
Embedded “C” programming for: (Keil Cross Compiler)
1) Serial 7-segmnet display
2) Sensor interfacing.
3) RTC interfacing.
4) E2PROM interfacing.
5) Motor control: Stepper motor, DC Motor and servo motor.
6) Remote control interfacing.
16-bit controllers:
PIC 16F or 18F series Microcontrollers:
Assembly and Embedded “C” programming for: (Using MPASM assembler, MPLAB and “C” Cross Compiler)
1) I/O Programming.
2) Timer programming
3) Interrupt programming.
4) External Interrupt programming.
5) on-chip interfaces: (I2C, ADC, WDT, E2PROM, etc)
32-bit controllers:
ARM Processor:
Embedded “C” programming for: (Using ARM IDE)
1. ALP of ARM processor to implement tasks like swapping endianness, GCD, String copy etc
2. Single channel DMA transfer using interrupts
3. Assignment using semaphores